What is concrete
Concrete is a main and important structural material in construction, it is a mixture of cement, fine aggregate (sand), coarse aggregate (stone), and water. Concrete consists of a hard, chemically inert particular substance.
What is the design mix?
There are different types of design mixes used in concrete. design mix means, selecting the suitable materials (cement, fine aggregate, coarse aggregate) and the material determining their relative proportion to produce concrete having minimum workability, durability, and strength of the concrete as economically as possible.
Example
M25 design mix of concrete The ratio of the mix = 1:1:2 (1 part of cement, 1 part of fine aggregate, 2 parts of coarse aggregate )
M25- the compressive strength of the concrete cube after 28 days of curing is 25kn/m3
M – mix and compressive strength of concrete cube after 28 days of curing
25 – compressive value (25 N/mm3)Cube dimension = 150mm x 150mm x 150mm (or) 100mm x 100mm x 100mm
Different types of design mixes and their ratio
Nominal grade concrete
Concrete grade | Concrete mix ratio | Compressive strength (n/mm2) |
---|---|---|
M5 | 1:5:10 | 5 |
M10 | 1:3:6 | 10 |
M15 | 1:2:4 | 15 |
M20 | 1:1.5:3 | 20 |
Standard grade concrete
Concrete grade | Concrete mix ratio | Compressive strength (n/mm2) |
---|---|---|
M25 | 1:1:2 | 25 |
M30 | Design mix | 30 |
M35 | Design mix | 35 |
M40 | Design mix | 40 |
M45 | Design mix | 45 |
High strength concrete
Concrete grade | Concrete mix ratio | Compressive strength (n/mm2) |
---|---|---|
M50 | Design mix | 50 |
M55 | Design mix | 55 |
M60 | Design mix | 60 |
M65 | Design mix | 65 |
M70 and above | Design mix | 70 and above |
Materials required for 1m3 M20 nominal mix concrete
M2O MIX
M20 = 1:1.5:3 (cement: fine aggregate: coarse aggregate )
Cement
= ((part of cement) / (sum of ratio)) x total volume required
Part of cement = 1
Sum of ratio = (1+1.5+3) = 5.5
The total volume required = Wet volume x dry volume
Wet volume = Actual required volume, Dry volume = 1.54 (for concrete)
What is dry volume? why 1.54 in concrete? CLICK HERE
Total volume = ( 1 x 1.54 )
= 1.54 m3so, = ( 1/5.5 ) x 1.54= 0.28 m3
Unit weight of cement = 1440 kg/m3
= 0.28 x 1440 = 403.2 kg
What is the unit weight? 1440? CLICK HERE
1 bag cement = 50kg = 403.2 / 50
= 8.064 ~ 8 bags or 8.1 bag
Fine aggregate
= ((part of fine aggregate) / (sum of ratio)) x total volume required
= ( 1.5/5.5 ) x 1.54= 0.42 m3 (or) 14.83 cubic feet
Unit conversions? CLICK HERE
Unit weight of F.A = 1600 to 1840 kg/m3 take 1600 kg/m3= 0.42 x 1600=672 kg of fine aggregate required
Coarse aggregate
= ((part of coarse aggregate) / (sum of ratio)) x total volume required= ( 3/5.5 ) x 1.54 = 0.84 m3
Unit weight of C. A = 1200 to 1750kg/m3 ( density of coarse aggregate may go higher if void spaces decrease. 5mm coarse aggregate has more density when compared to 20mm size coarse aggregate )
= 1450 to 1750kg/m3 ( ASTM ) American society for testing and materials
so, assume = 1560 kg/m3 = 0.84 x 1560= 1310.4 kg of coarse aggregate required
Water
Assume water-cement ratio = 0.50 ( 50% of cement )= 403.2 x 0.50 = 201.6 kg= 201.6 liter ~ 200 (or) 201 liter of water required
Summary
Materials required for 1m3 of M20 concrete
- Cement = 8 bags (1 bag = 50kg)
- Fine aggregate = 672 kg
- Coarse aggregate = 1310.4 kg
- water = 200 litre
Concrete Materials Calculator ( Cement, Fine aggregate, Coarse aggregate, and Water ) – ” Click Here “
Materials required for other design mixes in 1m3
M5
- Cement = 2.60bags
- Fine aggregate = 752 kg
- Coarse aggregate = 1466.4 kg
- water = 65 litre
M7
- Cement = 3.40 bags
- Fine aggregate = 736 kg
- Coarse aggregate = 1419.6 kg
- Water = 85 litre
M10
- Cement = 4.40 bags
- Fine aggregate = 720 kg
- Coarse aggregate = 1419.6 kg
- Water = 110 litre
M15
- Cement = 6.40 bags
- Fine aggregate = 704 kg
- Coarse aggregate = 1357.2 kg
- Water = 160 litre
M20
- Cement = 8 bags
- Fine aggregate = 672 kg
- Coarse aggregate = 1310.4 kg
- water = 200 litre
M25
- Cement = 11.20
- Fine aggregate = 624 kg
- Coarse aggregate = 1216.8 kg
- Water = 280 litre
Concrete Materials Calculator ( Cement, Fine aggregate, Coarse aggregate, and Water ) – ” Click Here “
Note
- The other design mix does not have a constant mix ratio the different mix proportions are used for other design mixes, it all depends on the requirement and site/structure condition
- The above values are changed if the material quality and quantity change or unit weight change
- The water-cement ratio depends on requirement, strength and workability. (Do not use 0.5 only)